China Standard Renda Saw Spline Splined Shaft Made of 4140 DIN5480 Europe Standard

Product Description

Renda Saw Spline Splined Shaft made of 4140 DIN5480 Europe Standard

You will find the right blades here for cutting rubber, tire, film, paper, food and innumerable other cutting applications.
They are universally applicable and fit in many manually operated cutting tools and in many machines.

Our Advantages,

*Absolutely top – quality raw materials
*Precision Machining Technology
*Optimum sharp cutting edges
*Save you more than 80%
*Cut Longer ,Change Less
*Packing style diversification and safety
*Accept customize packaging

         With our optimized solutions specifically designed for each customer’s need, Renda Blades has helped many companies resolve their blades performance issues and optimize their cut processes for the last 35 years. Take advantage of our expertise today and contact us now!
Operation Progress: 

Steel-making- Blanking- Forging Steel- Rough Progressing- Heat Treatment- Finishing- Testing-Packaging–Shipment
Material and hardness are much important to the work life for blades, according to over 35 years’ experience, Renda Blades can provide you professional advice and recommend you most suitable material and hardness according to the applications of blades with competitive price. 
In order to provide prompt and accurate quotation, it’s better that you can provide us the quantity, drawings, cutting application and etc.

MATERIAL TO CHOOSE
GB ASTM JIS DIN W-Nr NF ROCT SS14 BS ISO
9CrSi 90CrSi5 1.2108 9XC 2090
6CrW2Si 60WCrV7 1.255 55WC20 6XB2C 60WCrV7
Cr12MoV SKD11 X165CrMoV12 1.2601 X12M 2310
Cr12Mo1V1 D2 X155Cr12Mo12-1 1.2379 X160CrMoV12 BD2 160CrMoV12
4Cr5MoSiV1 H13 SKD61 X40CrMoV5-1 1.2344 X40CrMoV5 4X5MO1C BH13 40CrMoV5
LD
W18Cr4V T1 SKH2 S18-0-1 1.3355 HS18-0-1 P18 2750 BT1 HS18-0-1
W6Mo5Cr4V2 M2 SKH9 S6-5-2 1.3343 P6M5 2722 BM2 HS6-5-2
45 1450 S45C C45E 1.1191 C45E 45 1660 C40E C45EC
42CrMo 4140 SCM44O 42CrMo4 1.7225 42CD4 2244 708M40 42CrMo4
T8 w1a-8 SK5 C80W2 1.1625 C80E2U Y6 1778 TC80

 
All of your inquiry and emails will be replied within 24 hours. We believe No excuse for failure, only the action for success. You are welcome to visit our factory.

 
Packaging Details,
1, PE film or Kraft paper in anti-rust oil – keep air/water/humid away, thus rust-proofing.
2, Bubble Wrap – increases the impact resistance ability.
3, Rubber Slip or Corrugated Angle – gives special care to knife edges.
4, Wood Screws crates – makes opening easier without damaging the crates
5, Corrugated boxes or plywood case – provide superior protection and stack-ability

 

Delivery: Punctually
Incision: Smooth Without Burr
Sharpness: 18n-30n
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spline shaft

What safety considerations should be kept in mind when working with spline shafts?

Working with spline shafts requires adherence to certain safety considerations to ensure the well-being of personnel and the proper functioning of the machinery or equipment. Here’s a detailed explanation:

1. Personal Protective Equipment (PPE):

When working with spline shafts, individuals should wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants.

2. Lockout/Tagout Procedures:

Prior to performing any maintenance or repair work on machinery or equipment involving spline shafts, proper lockout/tagout procedures should be followed. This involves isolating the power source, de-energizing the system, and securing it with lockout devices or tags to prevent accidental startup or release of stored energy.

3. Training and Competence:

Only trained and competent personnel should work with spline shafts. They should have a thorough understanding of the machinery or equipment, including the operation, maintenance, and safety procedures specific to spline shafts. Adequate training and knowledge help minimize the risk of accidents or improper handling.

4. Proper Handling and Lifting Techniques:

When moving or lifting machinery components that include spline shafts, proper techniques should be employed. This includes using appropriate lifting equipment, maintaining a stable posture, and avoiding sudden movements that could cause strain or injury.

5. Inspection and Maintenance:

Spline shafts should be regularly inspected for signs of wear, damage, or misalignment. Any abnormalities should be addressed promptly by qualified personnel. Routine maintenance, such as lubrication and cleaning, should be performed according to the manufacturer’s recommendations to ensure optimal performance and longevity.

6. Correct Installation and Alignment:

During installation or replacement of spline shafts, proper alignment and fit should be ensured. The shafts should be correctly seated and engaged with the mating components, following the manufacturer’s guidelines. Improper installation or misalignment can lead to premature wear, excessive stress, or failure of the spline shafts.

7. Hazardous Environments:

When spline shafts are used in hazardous environments, such as those with flammable substances, extreme temperatures, or high vibrations, additional safety measures may be required. These may include explosion-proof enclosures, temperature monitoring, or vibration damping systems.

8. Emergency Procedures:

Emergency procedures should be established and communicated to all personnel working with spline shafts. This includes knowing the location of emergency stops, emergency shutdown procedures, and the contact information for emergency response personnel.

9. Manufacturer’s Guidelines:

It is essential to follow the manufacturer’s guidelines and recommendations regarding the installation, operation, and maintenance of spline shafts. The manufacturer’s instructions provide specific safety information and precautions tailored to their product.

By taking these safety considerations into account and implementing appropriate measures, the risks associated with working with spline shafts can be minimized. Safety should always be a top priority when dealing with machinery or equipment that incorporates spline shafts.

spline shaft

What materials are commonly used in the construction of spline shafts?

Various materials are commonly used in the construction of spline shafts, depending on the specific application requirements. Here’s a list of commonly used materials:

1. Steel:

Steel is one of the most widely used materials for spline shafts. Different grades of steel, such as carbon steel, alloy steel, or stainless steel, can be employed based on factors like strength, hardness, and corrosion resistance. Steel offers excellent mechanical properties, including high strength, durability, and wear resistance, making it suitable for a broad range of applications.

2. Alloy Steel:

Alloy steel is a type of steel that contains additional alloying elements, such as chromium, molybdenum, or nickel. These alloying elements enhance the mechanical properties of the steel, providing improved strength, toughness, and wear resistance. Alloy steel spline shafts are commonly used in applications that require high torque capacity, durability, and resistance to fatigue.

3. Stainless Steel:

Stainless steel is known for its corrosion resistance properties, making it suitable for applications where the spline shaft is exposed to moisture or corrosive environments. Stainless steel spline shafts are commonly used in industries such as food processing, chemical processing, marine, and medical equipment.

4. Aluminum:

Aluminum is a lightweight material with good strength-to-weight ratio. It is often used in applications where weight reduction is a priority, such as automotive and aerospace industries. Aluminum spline shafts can provide advantages such as decreased rotating mass and improved fuel efficiency.

5. Titanium:

Titanium is a strong and lightweight material with excellent corrosion resistance. It is commonly used in high-performance applications where weight reduction, strength, and corrosion resistance are critical factors. Titanium spline shafts find applications in aerospace, motorsports, and high-end industrial equipment.

6. Brass:

Brass is an alloy of copper and zinc, offering good machinability and corrosion resistance. It is often used in applications that require electrical conductivity or a non-magnetic property. Brass spline shafts can be found in industries such as electronics, telecommunications, and instrumentation.

7. Plastics and Composite Materials:

In certain applications where weight reduction, corrosion resistance, or noise reduction is important, plastics or composite materials can be used for spline shafts. Materials such as nylon, acetal, or fiber-reinforced composites can provide specific advantages in terms of weight, low friction, and resistance to chemicals.

It’s important to note that material selection for spline shafts depends on factors such as load requirements, environmental conditions, operating temperatures, and cost considerations. Engineers and designers evaluate these factors to determine the most suitable material for a given application.

spline shaft

What are the key components and design features of a spline shaft?

A spline shaft consists of several key components and incorporates specific design features to ensure its functionality and performance. Here’s a detailed explanation:

1. Shaft Body:

The main component of a spline shaft is the shaft body, which provides the structural integrity and serves as the base for the spline features. The shaft body is typically cylindrical in shape and made from materials such as steel, stainless steel, or other alloyed metals. The material selection depends on factors like the application requirements, torque loads, and environmental conditions.

2. Splines:

The splines are the key design feature of a spline shaft. They are ridges or teeth that are machined onto the surface of the shaft. The splines create the interlocking mechanism with mating components, allowing for torque transmission and relative movement. The number, size, and shape of the splines can vary depending on the application requirements and design specifications.

3. Spline Profile:

The spline profile refers to the specific shape or geometry of the splines. Common types of spline profiles include involute, straight-sided, and serrated. The spline profile is chosen based on factors such as the torque transmission requirements, load distribution, and the desired engagement characteristics with mating components. The spline profile ensures optimal contact and torque transfer between the spline shaft and the mating component.

4. Spline Fit:

The spline fit refers to the dimensional relationship between the spline shaft and the mating component. It determines the clearance or interference between the splines, ensuring proper engagement and transmission of torque. The spline fit can be categorized into different classes, such as clearance fit, transition fit, or interference fit, based on the desired level of clearance or interference.

5. Surface Finish:

The surface finish of the spline shaft is crucial for its performance. The splines and the shaft body should have a smooth and consistent surface finish to minimize friction, wear, and the risk of stress concentrations. The surface finish can be achieved through machining, grinding, or other surface treatment methods to meet the required specifications.

6. Lubrication:

To ensure smooth operation and reduce wear, lubrication is often employed for spline shafts. Lubricants with appropriate viscosity and lubricating properties are applied to the spline interface to minimize friction, dissipate heat, and prevent premature wear or damage to the splines and mating components. Lubrication also helps in maintaining the functionality and prolonging the service life of the spline shaft.

7. Machining Tolerances:

Precision machining is critical for spline shafts to achieve the required dimensional accuracy and ensure proper engagement with mating components. Tight machining tolerances are maintained during the manufacturing process to ensure the spline profile, dimensions, and surface finish meet the specified design requirements. This ensures the interchangeability and compatibility of spline shafts in various applications.

In summary, the key components and design features of a spline shaft include the shaft body, splines, spline profile, spline fit, surface finish, lubrication, and machining tolerances. These elements work together to enable torque transmission, relative movement, and load distribution while ensuring the functionality, durability, and performance of the spline shaft.

China Standard Renda Saw Spline Splined Shaft Made of 4140 DIN5480 Europe Standard  China Standard Renda Saw Spline Splined Shaft Made of 4140 DIN5480 Europe Standard
editor by CX 2023-10-20